Our static bar ensures smooth, uninterrupted yarn processing by safely and efficiently discharging electrostatic buildup during the warping process. Designed with high-voltage ionizing technology and durable construction, this anti-static solution enhances yarn behavior, protects delicate filaments, and minimizes production downtime.

Why You Need a Static Bar on Your Warping Machine

During warping, fibers such as polyester, nylon, spandex, and other synthetic yarns generate static charges due to high friction and dry atmospheric conditions. This static accumulation can:

• Attracts dust and debris, contaminating the yarn surface

• Cause yarns to cling together or repel each other, disrupting tension uniformity

• Result in poor layering and uneven beam building

• Lead to sparks, risking damage to electronics and yarn quality

• Increase the rate of yarn breakage, affecting productivity

By integrating a static bar into the warping machine, textile manufacturers can neutralize these charges in real time, creating a more controlled and stable yarn path.

Product Features

✅ Specialized for Warping Machines Our static bar is designed to seamlessly integrate with leading warping machine brands such as Karl Mayer, Saurer, and so on. It can be mounted near yarn paths, combs, tensioners, and beams where static buildup is most severe.

✅ High Ion Output for Rapid Neutralization Using precision ionization technology, the static bar releases a balanced stream of positive and negative ions, neutralizing charged particles on the yarn instantly without contact or damage.

✅ Durable, Long-Lasting Construction Built with industrial-grade aluminum and high-performance electrodes, the static bar withstands harsh textile environments, high-speed airflow, and vibration. It resists corrosion, ensuring long-term reliability.

✅ Safe and Energy Efficient With built-in discharge protection and efficient power conversion, the bar operates at low energy consumption levels while maintaining a stable ion output across the full length of the bar.

✅ Customizable Lengths & Mounting Options

Available in a wide range of lengths (300mm to 2000mm), our static bars can be customized to fit different warping machine setups. Mounting brackets and adjustable clamps ensure a perfect fit and easy alignment.

Technical Specifications

Applications in the Warping Process

Benefits to Your Textile Operation

• 🔹 Fewer Yarn Breakages

Reduces stoppages and increases productivity on the warping line.

• 🔹 Improved Yarn Layering.

Ensures better yarn alignment on the beam, supporting uniform dyeing and knitting.

• 🔹 Reduced Contamination

Prevents airborne particles and dust from sticking to statically charged yarn.

• 🔹 Safer Operation

Mitigates electrostatic discharges that may affect electronic controls or create spark hazards.

• 🔹 Enhanced Fabric Quality

Smooth yarn feeding and reduced tension variation result in superior fabric quality downstream.

Static Bar Maintenance and Safety
While our static bar is designed for minimal maintenance, periodic cleaning of the electrodes with anti-static wipes is recommended every 2–3 weeks, depending on ambient conditions. Routine checks for dust buildup or fiber entanglement will help ensure long-term stable performance. The static bar comes with detailed installation instructions and complies with international safety standards for electrostatic discharge (ESD) control equipment. Contact Us for Technical Consultation or Orders
Whether you are upgrading an existing warping machine or planning a new installation, our engineering team is ready to assist. We offer:

📞 Technical consultation

We can provide you with a free consultation on the static bar and your warping machine setup, answering any questions you may have.

🛠 On-site installation advice

📦 Quick delivery of spare parts

🔧 Spare parts for static bars and power supplies

🌍 International logistics and support

Optimize Your Warping Process Today Don’t let static electricity slow down your textile production. Equip your warping machine with our professional-grade static bar system and experience the difference in yarn handling, fabric quality, and production efficiency.

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